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Spray Dryer

Pilot Spray Dryer

Pilot Spray Dryer
  • Pilot Spray Dryer
  • Pilot Spray Dryer

Approx. Rs 5 Lakh / Piece


‘AVM’ Pilot / Mini Spray Dryer is an excellent choice for Laboratory testing, Small-scale powder production requirements. These plants are designed for an evaporation with good capacity range. ‘AVM’ Pilot Spray Dryers are complete skid mounted packaged plants, comprising of Air heating section, Spray chamber, Cyclone separator, Bag filter liquid pumping system, liquid atomization system, air circulation blowers, Control Panel with Instruments. AVM offers Pilot / Mini Spray Dryers with a variety of Configurations.

Specifications:

Capacity: 3 kg/hr to 60 kg/hr


Air Heating System Configurations :

Direct Fired / Indirect Fired Air Heaters: using Liquid / Gaseous Fuels.

Indirect Air Heaters: Using Steam / Hot Oil / Thermic Fluid.

Electric Air Heaters: using electricity.


Feed Liquid Atomization Options:

Rotary Disc Atomizers

Two Fluid nozzles

High Pressure Nozzles


Additional Features Configuration:

2 Stage Systems with Internal Fluidized Bed.

Closed Loop Systems with inert gas as process drying media.

Solvent Recovery System.

Rotating air Brooms for sweeping chamber walls.

Air Cooled Jacketed Chamber.

Pre-dehumidification of Drying Air.

Special Materials of Construction.

CGMP construction.

Computerized control system through PLC / DCS SCADA.


Additional Information:

Spray Dryer

Spray Dryer
  • Spray Dryer
  • Spray Dryer
  • Spray Dryer

Approx. Rs 50 Lakh / Unit


Spray Drying technology is widely used in the industry for converting liquid solutions/ suspensions/ slurry /emulsions to powder, granules or agglomerates. The advantages of spray drying are consistent product quality, with better control of product parameters like product moisture, bulk density, particle size, dispersion, flowability etc. AVM offers Customized Spray Drying Systems with a variety of Configurations.
Specifications:
Capacity: 75 kg/h to 10,000 kg/h water evaporation.
Max Temperature: Upto 1400 deg C
Air Flow Pattern Configurations:
Co- current.
Counter-current.
Mixed flow.
The combination of Systems Configurations:
Two Stage Spray Dryer - Spray dryer followed by fluid bed dryer for drying products which require longer residence time product conditioning post drying.
Three Stage Spray Dryer - Spray dryer with Internal fluid bed followed by external fluid bed dryer for producing dust free agglomerates.
Liquid Atomizer Configurations:
Single Fluid Nozzle Atomizers: The liquid feed is atomized into spray droplets by using pressure energy.
Two Fluid Nozzle Atomizers: The liquid feed is atomized into spray droplets by using the energy of secondary fluid like Compressed Air, Nitrogen etc.
Rotary Disc Atomizers / Rotary Atomizers: In Rotary disc Atomizers, the kinetic energy of wheel is used for atomization.
Air Heating System Configurations:
Direct Fired / Indirect Fired Air Heaters: using Liquid / Gaseous Fuels.
Direct / Indirect Fired Air Heaters: using Solid Fuels, Agro Waste, Saw Dust, Rice Husk, Coal, Briquette etc.
Indirect Air Heaters: Using Steam / Hot Oil / Thermic Fluid
Electric Air Heaters: using electricity.
Product / Fines Recovery System Configurations:
Cyclone Separators – Mono, Twin, Quadruple, Multi etc.
Bag Filters – Reverse Pulse Jet, Mechanical shaking etc.
Wet Scrubbers – Direct Contact Ventury, Adjustable Ventury, Packed scrubbers etc.
Optional Features Configurations:
Rotating air brooms with dehumidified air.
Roof cooling. Rotary atomizer Cooling. Nozzle Lance Cooling.
Online Dosing Blending system.
Product Cooling conveying system.
Online gas induction system in feed liquid.
Feed Preparation system.
Closed Loop Systems / Self Inertized Systems with inert gas as process drying media.
Solvent Recovery Systems.
Cleaning in Place Systems.
Heat Recovery Systems.
CGMP Construction.
Safety accessories like Explosion vents with pressure shock resistant design for equipment, explosion de-coupling, Mechanical flame diverter, Vacuum breaker, Fire fighting system
Computerized control system through PLC / DCS SCADA.


Additional Information:

Hot Air Generator

Hot Air Generator
  • Hot Air Generator
  • Hot Air Generator
  • Hot Air Generator

Approx. Rs 5 Lakh / Unit


Industrial Air Heater/ Gas Heaters / Hot Air Generator Systems
AVM offers a wide range of customized Heating Systems and plants machinery with a variety of configurations.

Types of Indirect Heated Air Systems / Gas Heating Systems Offered:
Multiple concentric shells type.
Shell tube type.
Multi - coils in shell type.
External recuperator type.
Tube bundle over combustor bed.
Finned tube type air heater
Types of Direct Fired Air / Gas Heating Systems Offered:
Single shell combustion chamber.
F.B. combustor.
Multiple concentric shells all metal construction (without refractory lining)
Concentric shell type with refractory lining
Duct mounted
Operating Capacities of Heating Systems:
Higher Air Flow rates can also be offered.
Heated air temperatures up to 690 °C for an indirect type.
Heated air temperatures up to 1500 °C for direct fired type.
Types of Fuels / Heating Media for Heating Systems:
Liquid fuels: HSD, light oil, heavy oil, SKO etc.
Gaseous fuels: LNG, CNG, Propane, LPG, Producer Gas, Bio Gas etc.
Solid fuels: Bio-waste, sawdust, wood chips, coal, rice husk, briquettes etc.
Heating Media: Steam, hot oil, thermic fluid, electricity etc.


Additional Information:

Starch Derivatives Turnkey Plants

Starch Derivatives Turnkey Plants

Approx. Rs 5 Lakh / Unit


'AVM' also undertakes the execution of Turnkey Plants for manufacturing of following products, including raw material handling, processing, product finishing finish product packing sections.

Additional Information:

Material Handling Feed Conditioning CIP Systems

Material Handling Feed Conditioning CIP Systems

Approx. Rs 1 Lakh / Unit


Material Handling/Feed product conditioning / CIP systems. AVM offers customized systems wit a variety of configurations for chemical processing plants and chemical processing machinery.
Blenders / Powder Mixers:
Equipment configured for batch or continuous operation.
Capacities as per system requirements.
Paddle type blenders.
Ribbon type blenders.
Special rotor type blendors.
Double cone blenders.
Double shaft paddle mixers.
Online product blenders with controlled liquid dosing as per system requirements.
Liquid Feed / Slurry Preparation Systems:
Agitated reaction vessels.
Vessels with heating, cooling, sparging mechanism.
High speed blungers.
Material Handling Systems:
Double flap valves: motorized / counterweight type.
Rotary air lock valves : Drop through / Blow through type.
Rotary feeders.
Screw conveyors.
Pneumatic conveying systems: Lean phase suction type.
Pneumatic conveying systems: Lean phase positive pressure type.
Cleaning In Place ( CIP ) Systems:
Single tank system / Three tank system.
Motorised winch system for large vessels cleaning.
Wall flush nozzles for cleaning od ductings, equipments.
Fully automated systems with PLC / DCS SCADA.


Additional Information:

Rotary Atomizers

Rotary Atomizers

Approx. Rs 1.5 Lakh / Piece


Rotary Atomizers are used in Spray Drying for atomizing the feed into fine droplets. In Rotary Atomizers, the kinetic energy of wheel rotation is used for atomization of the liquid. Droplet size of atomized liquid depends upon liquid properties, disc speed, disc configuration etc. Bulk density is also one of the critical product requirement of spray dried products. The desired results can be achieved by using different Atomizer wheel configurations and optimizing atomizer speed, optimizing relevant feed properties.

AVM offers following models of Rotary Atomizers.Model No Wheel Diameter Water Feed Rate Connected Power

Model RDA-06060 mm20 ltr/h.0.37 kW

Model RDA-100100 mm60 ltr/h.1.10 kW

Model RDA-115115 mm120 ltr/h.2.20 kW

Model RDA-160160 mm750 ltr/h.5.50 kW

Model RDA-210210 mm1500 ltr/h.11.00 kW

Model RDA-250250 mm3000 ltr/h.37.50 kW

Model RDA-300300 mm4500 ltr/h.45.00 kW

Model RDA-350350 mm10000 ltr/h.75.00 kW

Model RDA-400400 mm12000 ltr/h.110.00 kW

Wheel Configurations:

Standard wheel with radial openings, Pinwheel, Curved Vane Wheel, Slotted wheel, Non-String Forming Wheel, Umbrella type Wheel etc.


Lubrication System Options:

Gravitational Wick Lubrication / Forced Lubrication.


Optional Features:

Speed Indication, Vibration Monitoring, Steam sparging.


Additional Information:

Fluid Bed Dryer

Fluid Bed Dryer
  • Fluid Bed Dryer
  • Fluid Bed Dryer
  • Fluid Bed Dryer

Approx. Rs 20 Lakh / Unit


Fluid Bed Dryers / Cooler are widely used in the Industry for gentle drying/cooling of free flowing solids. Perforated plate is used to fluidize the material with the help of air stream. The fluid material is imparted mechanical energy by vibration. Plenum is used below the perforated plate to make the cooling media. Higher rates of heat transfer is achieved by the intensive interaction and of the material drying/cooling media (air/gas). Adjustable discharge wire is used to adjust the product residence time. Product drying and cooling is carried out in a single unit. AVM offers Customized Fluid Bed Drying Systems with a variety of Configurations.

Continuous Fluid Bed Configurations:
Static Fluid Bed Dryer
Vibratory Fluid Bed Dryer

Material Feeding Options:
Rotary Feeder
Screw Feeder

Product / Fines Recovery System Configurations:
Cyclone Separators – Mono, Twin, Quadruple Cyclones etc.
Bag Filters – Reverse Pulse Jet, Mechanical Shaking etc.

Air Heating System Configurations:
Direct Fired / Indirect Fired Air Heaters: using Liquid / Gaseous Fuels.
Direct / Indirect Fired Air Heaters: using Solid Fuels, Agro Waste, Saw Dust, Rice Husk, Coal, Briquette etc.
Indirect Air Heaters: Using Steam / Hot Oil / Thermic Fluid
Electric Air Heaters: using electricity.

Optional Features Configurations :
Automatic CIP system.
Liquid Spraying System for Product having requirement of Coating / Lecethination.
Safety accessories like Rupture Disc, Fire Fighting System.
Computerized Control System through PLC/ DCS / SCADA.


Additional Information:

Spray Cooler

Spray Cooler

Approx. Rs 10 Lakh / Unit


Spray Cooling Technology is a process to convert Melt into a solid state by Spraying into Spray chamber. Cooling media is usually dehumidified the cold air. The cooling media is admitted into the Spray Chamber. The spray mist comes in intimate contact with the cooling media gets converted into a solid state. AVM offers Customized Spray Cooling Systems with a variety of Configurations.

Air Flow Configurations:
System Configurations:

Liquid Atomizer Options:

Air Cooling Systems Configurations:

Fines Recovery Systems Configurations;

Optional Feature Configurations:

Additional Information:
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Purpose of Requirement:

Reselling End Use Raw Material

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    Rajesh Mahajan

    New Avm Systech Private Limited

    Chinchwad, Pune, Maharashtra, India

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